Solar lamp with reused lithium cells

Tutorial de avatarLow-tech Lab | Catégories : Énergie

This tutorial allows you to make a solar lamp equipped with a USB charger. It uses lithium cells that are reused from a old or damaged laptop. This system, with a day of sunlight, can fully charge a smartphone and have 4 hours of light. This technology have been documented during a stopover of the " Nomade des Mers " expedition on the island of Luzong in the northern part of Philippines. The association Liter of Light has already installed this system since 6 years in remote villages which don't have access to electricity. They also organize training for the villagers in order to teach them how to fix the solar lamp ( already 500 000 lamps installed).

Licence : Attribution (CC BY)

Video d'introduction

Matériaux

  • Used laptop battery
  • Solar panel 5V-6V / 1-3W
  • Charge and discharge regulator (ex: 4-8V 1A Mini Li-ion USB Arduino Battery Charger TP4056)
  • DC/DC tension converter DC/DC booster MT3608 (electrical component that will transform the 3.7 V of the batteries into 5 V)
  • Switch (to open the circuit and cut off the light)
  • Electric tape
  • Box

Outils

Cells extraction

  • Gloves (to avoid cutting with the plastic of the computer battery or with the nickel ribbons that connect the cells)
  • Hammer
  • Chisel
  • Cutting pliers

For the lamp fabrication :

  • Glue gun (and glue sticks)
  • Heating gun or small torch
  • Wood saw
  • Screw driver

Étape 1 - How it works




Étape 2 - Manufacturing stages

Étape 3 - Removing the cells from the computer battery



Étape 4 - Measure voltage of cells and ther capacity


Étape 5 - Realisation of the 3 different modules




Étape 6 - Connection of the 3 modules




Étape 7 - Building the case - Version 1


Étape 8 - Building the case - Version 2

Commentaires

Diode needed?
Pipoz|Publié le 29 octobre 2022 à 23:23|
00

Hello, thanks for the tutorial, I find that sometimes my batteries are less charged after putting the solar panel in the sun. Could that be because whenever there is not enough light, the current is inverted and goes out of the battery? Would it then be better to have a diode to prevent the current to change direction when the luminosity drops? Or would it be that my panel (5V) is not powerful enough? What's your experience with the setting described above (I think I have the same components)?

Pipoz|Publié le 10 novembre 2022 à 01:32|

I think I solved my issue: the solar panel (5V) is indeed not powerful enough to charge 2 batteries at 3.7V (2*3.7V > 5V); it works with one battery. I am curious how it worked out for you guys with a solar panel of 5-6V to charge 2 batteries at 3.7V? Are you charging them one by one? If I'm correct, probably worth clarifying that in the tutorial :)

Very Good
anonyme|Publié le 13 avril 2021 à 10:23|
00

Its a very nice idea! i will try it

Published