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|Main_Picture=Pyrolyseur_de_plastique_IMG_8544.JPG | |Main_Picture=Pyrolyseur_de_plastique_IMG_8544.JPG | ||
|Description=Produce fuel from plastic | |Description=Produce fuel from plastic | ||
| − | |Area=Energy | + | |Area=Energy |
|Type=Prototype | |Type=Prototype | ||
|Difficulty=Medium | |Difficulty=Medium | ||
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|IsTranslation=1 | |IsTranslation=1 | ||
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| − | {{ | + | {{Introduction |
|Introduction=Plastic pyrolysis is a distillation process that allows plastic waste to be converted into fuel. Plastic waste is heated above 400°C in a first tank into a gas. Depending on condensation (cooling) temperatures, several types of fuel are produced : | |Introduction=Plastic pyrolysis is a distillation process that allows plastic waste to be converted into fuel. Plastic waste is heated above 400°C in a first tank into a gas. Depending on condensation (cooling) temperatures, several types of fuel are produced : | ||
- between 390 and 170°C, the gas condensates into diesel fuel. | - between 390 and 170°C, the gas condensates into diesel fuel. | ||
| Ligne 22 : | Ligne 22 : | ||
In this prototype, we are only using polypropylene (PP) and/or high density polyethylene (HDPE) and low density (LDPE). Please note that using mostly polypropylene will produce more gasoline, while using mostly polyethylene will produce more diesel fuel. It is however possible to mix both. | In this prototype, we are only using polypropylene (PP) and/or high density polyethylene (HDPE) and low density (LDPE). Please note that using mostly polypropylene will produce more gasoline, while using mostly polyethylene will produce more diesel fuel. It is however possible to mix both. | ||
}} | }} | ||
| − | {{ | + | {{Materials |
|Step_Picture_00=Pyrolyseur_de_plastique_Capture_d_e_cran_2017-12-05_a_19.07.21.png | |Step_Picture_00=Pyrolyseur_de_plastique_Capture_d_e_cran_2017-12-05_a_19.07.21.png | ||
|Step_Picture_01=Pyrolyseur_de_plastique_106597-bisphenol-a-decryptez-les-etiquettes-pour-eviter-les-produits-dangereux-622x0-1.jpg | |Step_Picture_01=Pyrolyseur_de_plastique_106597-bisphenol-a-decryptez-les-etiquettes-pour-eviter-les-produits-dangereux-622x0-1.jpg | ||
| Ligne 35 : | Ligne 35 : | ||
*butane/propane gas canister (375mL) | *butane/propane gas canister (375mL) | ||
}} | }} | ||
| − | {{ | + | {{Tuto Step |
|Step_Title=Pack the first tank with plastic | |Step_Title=Pack the first tank with plastic | ||
|Step_Content=For this test, plastic waste is mostly polypropylene. | |Step_Content=For this test, plastic waste is mostly polypropylene. | ||
|Step_Picture_00=Pyrolyseur_de_plastique_IMG_0925.JPG | |Step_Picture_00=Pyrolyseur_de_plastique_IMG_0925.JPG | ||
}} | }} | ||
| − | {{ | + | {{Tuto Step |
|Step_Title=Preheat the second tank | |Step_Title=Preheat the second tank | ||
|Step_Content=Preheating is necessary. It allows for the condensation of gases at high temperature before passing through the last two tanks. | |Step_Content=Preheating is necessary. It allows for the condensation of gases at high temperature before passing through the last two tanks. | ||
|Step_Picture_00=Pyrolyseur_de_plastique_IMG_0928.JPG | |Step_Picture_00=Pyrolyseur_de_plastique_IMG_0928.JPG | ||
}} | }} | ||
| − | {{ | + | {{Tuto Step |
|Step_Title=Formation of residual gas | |Step_Title=Formation of residual gas | ||
|Step_Content=Let plastic waste consume itself until non-condensable gas forms. It comes as an addition to the gas initially used. For this test, 125mL of canister gas has been used, to which has been added residual gas. | |Step_Content=Let plastic waste consume itself until non-condensable gas forms. It comes as an addition to the gas initially used. For this test, 125mL of canister gas has been used, to which has been added residual gas. | ||
|Step_Picture_00=Pyrolyseur_de_plastique_IMG_0931.JPG | |Step_Picture_00=Pyrolyseur_de_plastique_IMG_0931.JPG | ||
}} | }} | ||
| − | {{ | + | {{Tuto Step |
|Step_Title=Retrieval of fuel | |Step_Title=Retrieval of fuel | ||
| − | |Step_Content=Here, the machine was heated during roughly one hour. Switch off the system and let it cool down before opening the tanks. We get around 125mL of fuel in tank n°2 and 30mL of fuel in tank n°3. | + | |Step_Content=Here, the machine was heated during roughly one hour. Switch off the system and let it cool down before opening the tanks. We get around 125mL of fuel in tank n°2 and 30mL of fuel in tank n°3. |
*Result of test to confirm in the lab | *Result of test to confirm in the lab | ||
|Step_Picture_00=Pyrolyseur_de_plastique_IMG_0954.JPG | |Step_Picture_00=Pyrolyseur_de_plastique_IMG_0954.JPG | ||
}} | }} | ||
| − | {{ {{ | + | {{Tuto Step |
| − | |Notes=https:// | + | |Step_Title= |
| + | |Step_Content='''Vous avez une minute ? Que vous souhaitiez ou non réaliser cette low-tech, votre réponse à [https://framaforms.org/votre-avis-sur-ce-tutoriel-du-low-tech-lab-1589450161 ce formulaire] nous aiderait à améliorer nos tutos. Merci d'avance pour votre aide !''' | ||
| + | |||
| + | Comme tout le travail du Low-tech Lab, '''ce tutoriel est participatif''', n'hésitez pas à ajouter les modifications qui vous semblent importantes, et à partager vos réalisations en commentaires. | ||
| + | }} | ||
| + | {{Notes | ||
| + | |Notes=https://en.wikipedia.org/wiki/Pyrolysis | ||
| + | }} | ||
| + | {{PageLang | ||
}} | }} | ||
| − | {{ | + | {{Tuto Status |
|Complete=Published | |Complete=Published | ||
}} | }} | ||
| − | {{ | + | {{Separator}} |
Version du 26 mai 2020 à 16:04
Difficulté
Moyen
Durée
4 heure(s)
Coût
30 EUR (€)
Description
Produce fuel from plastic
Introduction
Plastic pyrolysis is a distillation process that allows plastic waste to be converted into fuel. Plastic waste is heated above 400°C in a first tank into a gas. Depending on condensation (cooling) temperatures, several types of fuel are produced : - between 390 and 170°C, the gas condensates into diesel fuel. - between 210 and 20°C, the gas condensates into gasoline. - below 20°C, there remains non-condensable residual gas that can be burned to provide heat to the process.
In this prototype, we are only using polypropylene (PP) and/or high density polyethylene (HDPE) and low density (LDPE). Please note that using mostly polypropylene will produce more gasoline, while using mostly polyethylene will produce more diesel fuel. It is however possible to mix both.
Matériaux
- 1 large stainless steel tank with lid
- 3 small stainless steel tanks
- copper pipes (diameter 6mm)
- 7 copper uniseal joint (for watertightness of joints)
- O-ring (for watertightness of tanks)
- Plastic waste PP and/or HDPE/LDPE
Outils
- Solder
- A heating system (min. 400°C)
- butane/propane gas canister (375mL)
Étape 1 - Pack the first tank with plastic
For this test, plastic waste is mostly polypropylene.
Étape 2 - Preheat the second tank
Preheating is necessary. It allows for the condensation of gases at high temperature before passing through the last two tanks.
Étape 3 - Formation of residual gas
Let plastic waste consume itself until non-condensable gas forms. It comes as an addition to the gas initially used. For this test, 125mL of canister gas has been used, to which has been added residual gas.
Étape 4 - Retrieval of fuel
Here, the machine was heated during roughly one hour. Switch off the system and let it cool down before opening the tanks. We get around 125mL of fuel in tank n°2 and 30mL of fuel in tank n°3.
- Result of test to confirm in the lab
Étape 5 -
Vous avez une minute ? Que vous souhaitiez ou non réaliser cette low-tech, votre réponse à ce formulaire nous aiderait à améliorer nos tutos. Merci d'avance pour votre aide !
Comme tout le travail du Low-tech Lab, ce tutoriel est participatif, n'hésitez pas à ajouter les modifications qui vous semblent importantes, et à partager vos réalisations en commentaires.
Notes et références
https://en.wikipedia.org/wiki/Pyrolysis
Published
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