Manual pump (vertical)

Tutorial de avatarBaptiste Faure | Categories : Water

The objective is to make a manual pump to draw water from a tank for exemple.

License :

Introduction

The pump described below is inspired by the model present at SERTA (Serviço de Tecnologia Alternativa) in Brazil.

Materials

All these pieces are here in PVC for the pump : - 3 adapter 50mm-25mm - 2 couplings 50mm - 1 T 50mm-25mm

- 1 or 2 25mm elbows (depending on water outlet requirements)

- between 1 and 2 metres of 25mm tube (depending on water outlet requirements) - between 1 and 2 meters of 50mm tube - two balls over 25mm in diameter (glass balls) - 2 screws at least 50 mm long

for the piston : - between 1 and 2 meters of 40mm tube - 1 T XXmm-40mm - 1 tube cap of 40mm, if possible a little wider

paint stripper (acetone type)

Tools

- Saw - Drilling machine - Screwdriver - Pvc glue - Sandpaper (glasspaper) - a cloth

Step 1 - The principle

The principle of operation of this pump is very simple.

When the piston is raised, a vacuum is created. It will attract water from the pool through the anti return system from below. The other valve is in the other direction, the water from the outlet is not sucked in.

When the piston is lowered, an overpressure is created, which will close the bottom check valve, and open the other valve. The water can then come out.

This type of pump is called a "delivery pump".



Step 2 - The preparation :

Without sticking the pieces, the purpose of this step is to check the material.

Nest the elements as shown in the following diagram:

You can even test the operation.

To optimize : areas surrounded in blue should be as short as possible.


Step 3 - The assembling of the handle

Once the verification is done, the assembly can begin.

You simply have to glue the elements with PVC glue and check the sealing at the end.

How to glue ? - Grind with fine sandpaper the parts to be assembled - Clean with a cloth soaked in paint stripper. - Apply the glue at the inlet of the female part and on the entire male part. - Immediately engage fully, without twisting. - Wipe off glue burrs.

The drying time is about 1h, but if the water is to be consumed, it is advisable to wait between 12h and 24h for the toxic solvents to disperse.



Step 4 - The pump casing assembly

Collez tous les morceaux puis une fois sec, percez et vissez au milieu des raccord 50mm-50mm.

On peut aussi très bien clouer (voir image) en perçant avec un diamètre plus petit.

Ceci permet à la bille de se soulever suffisamment pour laisser passer l'eau, tout en l’empêchant d'aller obstruer l'autre extrémité.

/!\ Faire bien attention à ce que la bille soit du bon côté !



Step 5 - Mise en place

Pour une efficacité maximum, l'idéal est de sceller les tuyaux. Au SERTA, la partie non mobile est coulée dans le béton qui constitue le couvercle du réservoir.

L'important est que l'allonge, par où l'eau entrera dans le circuit, ne touche pas le fond du réservoir, mais en soit cependant assez proche pour pouvoir puiser au plus profond du bassin, et que l'ensemble du système soit assez rigide pour faciliter le pompage.

Il est conseillé de positionner l'ensemble du système avant de le fixer.


Notes and references

Système installé au SERTA (Serviço de Tecnologia Alternativa) au Brésil

Site du Serta

Améliorations : lier la pompe à une éolienne pour un pompage continu, à un vélo pour une grosse quantité.

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